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無錫鋼管廠代理商|創聯金屬提供寶鋼產鍋爐用無縫鋼管標準

          無錫鋼管廠代理商|創聯金屬提供寶鋼產鍋爐用無縫鋼管

無縫鋼管生產工藝:  

 

  

1.熱(re)(re)(re)軋(擠(ji)壓(ya)(ya)(ya)無(wu)縫(feng)(feng)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)):圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)→加(jia)熱(re)(re)(re)→穿(chuan)孔(kong)(kong)(kong)→三輥(gun)斜軋、連(lian)軋或擠(ji)壓(ya)(ya)(ya)→脫(tuo)(tuo)管(guan)(guan)(guan)(guan)(guan)(guan)→定(ding)(ding)徑(或減徑)→冷卻→矯(jiao)(jiao)(jiao)直(zhi)(zhi)→水壓(ya)(ya)(ya)試驗(yan)(yan)(或探(tan)傷(shang))→標記(ji)→入(ru)(ru)(ru)庫 軋制(zhi)(zhi)無(wu)縫(feng)(feng)管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)原(yuan)料是(shi)圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi),圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)胚要(yao)(yao)(yao)經過(guo)切割機(ji)(ji)的(de)(de)(de)切割加(jia)工(gong)(gong)成長度(du)約為1米的(de)(de)(de)坯(pi)(pi)料,并(bing)經傳送(song)(song)帶送(song)(song)到(dao)熔爐內(nei)加(jia)熱(re)(re)(re)。鋼(gang)(gang)(gang)(gang)(gang)坯(pi)(pi)被送(song)(song)入(ru)(ru)(ru)熔爐內(nei)加(jia)熱(re)(re)(re),溫度(du)大(da)約為1200攝氏度(du)。燃料為氫氣(qi)或乙炔。爐內(nei)溫度(du)控制(zhi)(zhi)是(shi)關鍵性(xing)(xing)的(de)(de)(de)問題(ti).圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)出(chu)爐后(hou)(hou)(hou)(hou)要(yao)(yao)(yao)經過(guo)壓(ya)(ya)(ya)力穿(chuan)孔(kong)(kong)(kong)機(ji)(ji)進行(xing)穿(chuan)空(kong)。一(yi)般較常見的(de)(de)(de)穿(chuan)孔(kong)(kong)(kong)機(ji)(ji)是(shi)錐形輥(gun)穿(chuan)孔(kong)(kong)(kong)機(ji)(ji),這種(zhong)(zhong)穿(chuan)孔(kong)(kong)(kong)機(ji)(ji)生(sheng)(sheng)產(chan)效(xiao)率(lv)高,產(chan)品質(zhi)量好,穿(chuan)孔(kong)(kong)(kong)擴徑量大(da),可穿(chuan)多種(zhong)(zhong)鋼(gang)(gang)(gang)(gang)(gang)種(zhong)(zhong)。穿(chuan)孔(kong)(kong)(kong)后(hou)(hou)(hou)(hou),圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)就(jiu)先后(hou)(hou)(hou)(hou)被三輥(gun)斜軋、連(lian)軋或擠(ji)壓(ya)(ya)(ya)。擠(ji)壓(ya)(ya)(ya)后(hou)(hou)(hou)(hou)要(yao)(yao)(yao)脫(tuo)(tuo)管(guan)(guan)(guan)(guan)(guan)(guan)定(ding)(ding)徑。定(ding)(ding)徑機(ji)(ji)通過(guo)錐形鉆頭高速旋轉入(ru)(ru)(ru)鋼(gang)(gang)(gang)(gang)(gang)胚打(da)孔(kong)(kong)(kong),形成鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)內(nei)徑由定(ding)(ding)徑機(ji)(ji)鉆頭的(de)(de)(de)外徑長度(du)來確定(ding)(ding)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)經定(ding)(ding)徑后(hou)(hou)(hou)(hou),進入(ru)(ru)(ru)冷卻塔中,通過(guo)噴水冷卻,鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)經冷卻后(hou)(hou)(hou)(hou),就(jiu)要(yao)(yao)(yao)被矯(jiao)(jiao)(jiao)直(zhi)(zhi)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)經矯(jiao)(jiao)(jiao)直(zhi)(zhi)后(hou)(hou)(hou)(hou)由傳送(song)(song)帶送(song)(song)至(zhi)金屬(shu)探(tan)傷(shang)機(ji)(ji)(或水壓(ya)(ya)(ya)實驗(yan)(yan))進行(xing)內(nei)部(bu)(bu)探(tan)傷(shang)。若鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)內(nei)部(bu)(bu)有裂紋(wen),氣(qi)泡等(deng)問題(ti),將被探(tan)測出(chu)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)質(zhi)檢后(hou)(hou)(hou)(hou)還要(yao)(yao)(yao)通過(guo)嚴(yan)格的(de)(de)(de)手工(gong)(gong)挑選(xuan)(xuan)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)質(zhi)檢后(hou)(hou)(hou)(hou),用油漆噴上編(bian)號、規格、生(sheng)(sheng)產(chan)批號等(deng)。并(bing)由吊車吊入(ru)(ru)(ru)倉(cang)庫中。 2.冷拔(ba)(軋)無(wu)縫(feng)(feng)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan):圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)→加(jia)熱(re)(re)(re)→穿(chuan)孔(kong)(kong)(kong)→打(da)頭→退(tui)(tui)火→酸洗→涂油(鍍銅)→多道次(ci)冷拔(ba)(冷軋)→坯(pi)(pi)管(guan)(guan)(guan)(guan)(guan)(guan)→熱(re)(re)(re)處(chu)(chu)理(li)→矯(jiao)(jiao)(jiao)直(zhi)(zhi)→水壓(ya)(ya)(ya)試驗(yan)(yan)(探(tan)傷(shang))→標記(ji)→入(ru)(ru)(ru)庫。 冷拔(ba)(軋)無(wu)縫(feng)(feng)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)的(de)(de)(de)軋制(zhi)(zhi)方法較熱(re)(re)(re)軋(擠(ji)壓(ya)(ya)(ya)無(wu)縫(feng)(feng)鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan))復雜。它們(men)的(de)(de)(de)生(sheng)(sheng)產(chan)工(gong)(gong)藝流程前三步基本相同。不(bu)同之處(chu)(chu)從第四個步驟開(kai)始(shi),圓(yuan)(yuan)(yuan)管(guan)(guan)(guan)(guan)(guan)(guan)坯(pi)(pi)經打(da)空(kong)后(hou)(hou)(hou)(hou),要(yao)(yao)(yao)打(da)頭,退(tui)(tui)火。退(tui)(tui)火后(hou)(hou)(hou)(hou)要(yao)(yao)(yao)用專(zhuan)門(men)的(de)(de)(de)酸性(xing)(xing)液體(ti)進行(xing)酸洗。酸洗后(hou)(hou)(hou)(hou),涂油。然后(hou)(hou)(hou)(hou)緊(jin)接著是(shi)經過(guo)多道次(ci)冷拔(ba)(冷軋)再坯(pi)(pi)管(guan)(guan)(guan)(guan)(guan)(guan),專(zhuan)門(men)的(de)(de)(de)熱(re)(re)(re)處(chu)(chu)理(li)。熱(re)(re)(re)處(chu)(chu)理(li)后(hou)(hou)(hou)(hou),就(jiu)要(yao)(yao)(yao)被矯(jiao)(jiao)(jiao)直(zhi)(zhi)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)經矯(jiao)(jiao)(jiao)直(zhi)(zhi)后(hou)(hou)(hou)(hou)由傳送(song)(song)帶送(song)(song)至(zhi)金屬(shu)探(tan)傷(shang)機(ji)(ji)(或水壓(ya)(ya)(ya)實驗(yan)(yan))進行(xing)內(nei)部(bu)(bu)探(tan)傷(shang)。若鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)內(nei)部(bu)(bu)有裂紋(wen),氣(qi)泡等(deng)問題(ti),將被探(tan)測出(chu)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)質(zhi)檢后(hou)(hou)(hou)(hou)還要(yao)(yao)(yao)通過(guo)嚴(yan)格的(de)(de)(de)手工(gong)(gong)挑選(xuan)(xuan)。鋼(gang)(gang)(gang)(gang)(gang)管(guan)(guan)(guan)(guan)(guan)(guan)質(zhi)檢后(hou)(hou)(hou)(hou),用油漆噴上編(bian)號、規格、生(sheng)(sheng)產(chan)批號等(deng)。并(bing)由吊車吊入(ru)(ru)(ru)倉(cang)庫中。

寶鋼產鍋爐用無縫鋼管標準及產品

寶山鋼鐵股份(fen)有限公(gong)司(si)企業標準

Q/BQB 201-2003
鍋(guo)爐用無縫鋼管(guan) 代替(ti) Q/BQB 2011999

1范圍
本標(biao)準(zhun)規定了鍋爐用無縫鋼管的分類(lei)、尺(chi)寸、外形、重量(liang)及允(yun)許偏差(cha)、技術要求、檢驗與試驗、包(bao)裝、標(biao)志和質量(liang)證明書(shu)等。
本(ben)標準(zhun)適用(yong)于寶(bao)山鋼鐵股份有限公(gong)司(si)生產的(de)用(yong)于制(zhi)造蒸汽(qi)鍋爐、管(guan)道等的(de)熱軋無(wu)縫(feng)鋼管(guan)。
2
規范性引(yin)用文件(jian)

下列(lie)文(wen)件(jian)中的(de)(de)條(tiao)款(kuan)通過(guo)本標(biao)(biao)準(zhun)的(de)(de)引(yin)用而成為本標(biao)(biao)準(zhun)的(de)(de)條(tiao)款(kuan)。凡是(shi)注(zhu)日期的(de)(de)引(yin)用文(wen)件(jian),其(qi)隨(sui)后(hou)所(suo)有的(de)(de)修改單(dan)(不包(bao)括(kuo)勘誤的(de)(de)內容)或修訂版(ban)均不適用于本標(biao)(biao)準(zhun),然而,鼓勵根據本標(biao)(biao)準(zhun)達成協議的(de)(de)各方研究是(shi)否(fou)可(ke)使(shi)用這些文(wen)件(jian)的(de)(de)最新版(ban)本。凡是(shi)不注(zhu)日期的(de)(de)引(yin)用文(wen)件(jian),其(qi)最新版(ban)本適用于本標(biao)(biao)準(zhun)。
GB/T 222
鋼的化(hua)學分(fen)析用試樣(yang)取樣(yang)方法(fa)及化(hua)學成分(fen)允許偏(pian)差(cha)
GB/T 226
鋼的低倍組(zu)織及缺陷酸(suan)蝕(shi)試驗法
GB/T 228
金屬材料 室(shi)溫拉伸試驗方法
GB/T 229
金屬夏(xia)比缺口沖擊(ji)試驗方法
GB/T 1979
結構鋼低倍組(zu)織缺陷評(ping)級圖(tu)
GB/T 2102
鋼管的驗收、包裝、標(biao)志及質量證(zheng)明書(shu)
GB/T 4336
碳素(su)鋼和中低合金鋼火花源(yuan)原子發射(she)光譜分析方(fang)法(常規(gui)法)
GB/T 4338
金屬材料 高溫拉伸(shen)試驗
GB/T 5777
無縫(feng)鋼管超聲(sheng)波探傷(shang)方法
GB/T 10561
鋼中(zhong)非金屬夾雜物顯(xian)微組織評定方法
GB/T 13298
金屬(shu)顯微組織(zhi)檢驗方法
YB/T 5148
金屬平(ping)均晶粒度測定(ding)方法
ASTM A 450
1996 碳(tan)鋼、鐵素體和奧氏體合(he)金(jin)鋼鋼管一般要求
DIN EN 10236
1994 鋼的試驗 管(guan)子(zi)的環狀擴口試驗
DIN 50115
1991 金屬材料(liao)試驗(yan) 沖擊韌(ren)性試驗
SEP 1915
1994 耐熱(re)鋼管縱向(xiang)缺陷的超(chao)聲波檢驗
SEP 1918
1992 耐熱鋼管(guan)橫向缺陷的(de)超(chao)聲波檢驗
SEP 1919
1977 耐熱(re)鋼管(guan)分層缺陷的(de)超(chao)聲波檢驗
SEP 1925
1980 鋼管的渦流密實(shi)性檢(jian)驗(yan)

3分類(lei)

3.1 鋼(gang)管按供貨(huo)質(zhi)量(liang)等級分(fen)為兩類,由非合金鋼(gang)制成(cheng)的鋼(gang)管分兩(liang)類(lei),由合金(jin)鋼制成的鋼管只有類。
3.2
類管(guan)用于低中壓工業(ye)鍋爐等(deng)設備;類(lei)管用于(yu)高壓及其以上壓力(li)的電站鍋爐等(deng)設備。  

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